The DiscMatic™ Spraying System

 

The DiscMatic™ Series of Spraying Machines have been designed with the professional operator in mind. The design lends itself to the spraying of a wide range of glazes, oils and flavourings. With repeatable precision, liquids and emulsions can all be sprayed. For operation at other than ambient temperature control, the heating/chiller packs can maintain the unit at the appropriate temperature for either heated or chilled spraying operations.

The system can be configured for ‘Top Only’, ‘Top & Sides’ and ‘Total Coverage’ by the number and positioning of the Spinning Discs. All the discs operate in ganged pairs and are belt driven from inverter-motor sets. Operationally, the DiscMatic™ offers highly repeatable precision in the application of spray material. Precision Inverter/Motor Control Systems provide digital verneer control to the Spinning Disc Speed, Pump Speed and the Conveyor Speed allowing full control over the droplet formation and deposition of the spray material. Recording the setting of the digital potentiometer for each of the key control systems provides a unique digital signature for each machine set-up. Product changeovers can be quickly accommodated by entering the signature code into the machine for the appropriate machine configuration. The precision accuracy inherent in the system ensures it correctly returns to an identical set up as the last batch of that particular product. A proportion of the pump output is returned directly to the reservoir tank, which provides:

  • Improved precision in the control of the spray application rate
     
  • Continuous re-circulation that inhibits the separation of emulsions
     
  • Enhanced temperature stabilisation of the spray material

     

DiscMatic™ Spraying System Schematics

DiscMatic Schematic Picture

The professional robust nature of the DiscMatic™ machine finds its use in production environments where high utilisation rates are the norm. Our blockage resistant design and ease of system maintenance contribute enormously to the system’s overall success. The DiscMatic™ is available in belt widths ranging from 600 mm to 1600 mm.

The DiscMatic™ is fitted with a flashing amber warning beacon that gives warning when the system reservoir needs topping up. The reservoir level sensor triggers the beacon when the level of the reservoir falls below a recommended level.

dmss2

 

DiscMatic Operational Benefits

System Construction

The DiscMatic™ unit is designed to disassemble into two manageable units for ease of maintenance and system cleaning:

Conveyor Unit

  • A 1990 mm long conveyor on which the products to be sprayed is transported. Whilst this is the typical length, other sizes are available. The unit is mounted on height adjustable castors

Spray Head Unit

  • The spray head(s) which include the material storage tank and pump unit is mounted on height adjustable castors.

System Assembly

The video below shows the two parts of the DiscMatic System engaging and disengaging.

Standard Configuration Options

System MATERIALS

The machine is constructed in stainless steel grade 304, with pipework in 316-grade steel. All components in direct contact with the material being sprayed and the product are stainless steel or other food quality materials. The design ensures all areas of the machine are fully accessible for cleaning and every effort is made to ensure that the hygiene aspects of the machine are to the highest possible standard.

ELECTRICAL

The system requires a ‘Clean’ Three Phase Supply.
UK Power requirements are :-      415V 3Ph 50Hz + Neutral + Earth.

dmss3

Powered by Intergage